effect of balls charge on sag mill performance

Stone Crushing Plant

For each project scheme design, we will use professional knowledge to help you, carefully listen to your demands, respect your opinions, and use our professional teams and exert our greatest efforts to create a more suitable project scheme for you and realize the project investment value and profit more quickly.

Cone crusher

Cone crusher is widely used in metallurgical industry, building materials industry...

Impact crusher

Counter-break is broken equipment in the crushing equipment, its crushing function...

Jaw crusher

Jaw stone crusher is actually we often say jaw crusher, is the current mining industry...

Mobile crusher

Mobile crusher, also known as mobile crusher, is a type of crushing equipment...

Sand making machine

Sand making equipment is made of sand equipment, and crushing equipment compared...

Sand Washing Machine

Sand washing machine, also known as sand washing machine, sand washing equipment...

Vibrating Screens

Prater has developed vibrating screens to handle everything from aluminum slurry...

Raymond Mill

Currently on the market more advanced and widely used milling equipment was...

Vertical mill

Vertical mill is an ideal large-scale grinding equipment, widely used in cement...

Contact Us

  • ONLINE SAG MILL PULSE MEASUREMENT AND ...

    2006/06/24· The U.S. Department of Energy's Office of Scientific and Technical Information @article{osti_895022, title = {ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION}, author = {Rajamani, Raj and Delgadillo, Jose and Duriseti, Vishal}, abstractNote = {The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill.

    Get Price
  • A Method to Determine the Ball Filling, in Miduk .

    autogenous (SAG) Mill via an utilized method. Miduk copper concentrator is located in Kerman Province, Iran, and its size reduction stage includes one gyratory crusher which feeds one SAG mill (9.75 dia.(m)*3.88 length

    Get Price
  • Optimization of mill performance by using

    mill performance could become worse or better by putting in a new shell liner. Data from pilot plant test work illustrates the influence of the shell lifting effect on the grind for a primary grinding duty. Figure 5 shows the evolution of the

    Get Price
  • Choosing a SAG Mill to Achieve Design Performance

    SAG mill is an investment that can produce handsome returns if extra production is needed or simply to give the mine the option to mill the hardest ores at design throughput rates. Typical tests required to define a hardness variability function, .

    Get Price
  • Factors Affecting Ball Mill Grinding Efficiency

    2018/04/22· The following are factors that have been investigated and applied in conventional ball milling in order to maximize grinding efficiency: a) Mill Geometry and Speed – Bond (1954) observed grinding efficiency to be a function of ball mill diameter, and established empirical relationships for recommended media size and mill speed .

    Get Price
  • Frozen charge detection and automatic loosening .

    112 hours of downtime on a 14 MW SAG Mill in Ghana generating a production loss of USD 8.9 Mio and direct costs of USD 200 k. Frozen charge detection and automatic loosening with gearless mill drives 3 Frozen charge . ...

    Get Price
  • Minerals | Free Full-Text | Optimizing Performance of .

    2016/12/02· Powell, M.; Smit, I. Startling effect of Ball scat removal on SAG mill performance. In Proceedings of the International Conference on Autogenous and Semiautogenous Grinding Technology, Vancouver, BC, Canada, 24–27

    Get Price
  • Relining efficiency and liner design for improved plant performance

    2015/11/01· To study the effect of liner profile on performance of the SAG mill the following assumptions are made: 1. Size distribution and hardness index of feed (i.e. A × b and ta) are constant over the whole life of the liner. 2. 3.

    Get Price
  • Grinding Media - Growth Steel

    For SAG milling applications, the diameter of the balls, mill and throw action of the charge provide for a high impact environment - therefore a balance must be achieved between abrasion resistance and impact resistance in SAG

    Get Price
  • TECHNICAL NOTES 8 GRINDING R. P. King

    steel balls in a ball mill, or large lumps of ore in an autogenous mill or a mixture in a semi-autogenous mill, as well as the slurry that makes up the operating charge. Let Jt be the fraction of the mill volume that is occupied by theb

    Get Price
  • THE OPTIMAL BALL DIAMETER IN A MILL

    The number of balls, having the determined diameter in a mill, depends on the ball size distribution in the charge. Let us suppose that the ball size distribution in the charge can also be depicted by Gaudin-Schumann's equation: c b

    Get Price
  • AN OVERVIEW OF THE DESIGN, CONSTRUCTION ...

    SAG Mill Feed Size, F100 235mm Feed Size, F80 115mm Ore SG 2.9 Required Mill Discharge Size, P80 2,000 micron Ball Charge 10 to 18% Total Charge 26% Design Bond Ball Mill WI (closing 106 microns) 15.5 kWh/tonne

    Get Price
  • THE OPTIMAL BALL DIAMETER IN A MILL

    The number of balls, having the determined diameter in a mill, depends on the ball size distribution in the charge. Let us suppose that the ball size distribution in the charge can also be depicted by Gaudin-Schumann's equation: c b

    Get Price
  • Multi-component AG/SAG mill model - ScienceDirect

    2013/04/01· Morrell's power model assumes the mill charge shape as shown in Fig. 9, and the mill gross power draw to have two components: net power and no-load power. Download : Download full-size image Fig. 9. Simplified AG/SAG mill).

    Get Price
  • Some Observations Regarding SAG Milling - AusIMM

    2019/03/26· the often promoted theory that balls impacting the 'toe of the charge' is a dominant form of breakage is incorrect; and fines production in a SAG mill is primarily a function of the rock load mass, with a secondary dependence on ball load for any given circuit configuration.

    Get Price
  • Some Observations Regarding SAG Milling - AusIMM

    2019/03/26· the often promoted theory that balls impacting the 'toe of the charge' is a dominant form of breakage is incorrect; and fines production in a SAG mill is primarily a function of the rock load mass, with a secondary dependence on ball load for any given circuit configuration.

    Get Price
  • Modelling SAG milling power and specific energy ...

    charge is a function of the bulk fraction of the SAG mill volume (Jb) occupied by balls; the ore retained in the mill is the result of the volumetric filling which depends on the ore size distribution (spe-cially the % +600 and the % 600

    Get Price
  • Comments on the Exemption of Certain High .

    material inside the mill, where it then falls off the plates onto the rest of the ore charge. A SAG mill is generally used as a primary or first stage grinding solution. SAG mills use a ball charge of 8 to 21%. Ball mills is a typical type ...

    Get Price
  • AN OVERVIEW OF THE DESIGN, CONSTRUCTION ...

    SAG Mill Feed Size, F100 235mm Feed Size, F80 115mm Ore SG 2.9 Required Mill Discharge Size, P80 2,000 micron Ball Charge 10 to 18% Total Charge 26% Design Bond Ball Mill WI (closing 106 microns) 15.5 kWh/tonne

    Get Price
  • CiteSeerX — IV-124 STARTLING EFFECT OF BALL ...

    CiteSeerX - Document Details (Isaac Councill, Lee Giles, Pradeep Teregowda): An increase of over 10 % in mill throughput was achieved by removing the ball scats from a single-stage SAG mill. These scats are non-spherical ball ...

    Get Price
  • The Selection and Design of Mill Liners

    Mines (WA) 36ft SAG mill the number of Outer Head Liners was reduced from 36 to 18 pieces and in doing so reduced the time to replace them by 9 hours at a cost downtime saving of about U$25,000 per hour. In this case the liners

    Get Price
  • (PDF) A comparison of wear rates of ball mill grinding .

    2016/01/01· Bennet, P.J, Gates, J.D. (2014) Mill Media Research Phase 04 -Effect of Corrosion on Wear Performance of Cast Chrome-Iron vs Forged Low-Alloy Steel Media, Internal Report, University of Queensland ...

    Get Price
  • 1-way-coupled pilot SAG mill draft1 - Publications

    flow within a SAG mill grinding chamber (ignoring the solids charge), flow through the grate, pooling in the pulp chamber and discharge flow along the pulp lifters was demonstrated using SPH by Cleary et al. (2007).

    Get Price
  • Improved Relationships for Discharge in SAG/AG Mills

    of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from literature lacks knowledge of mill content size distribution and its effect on discharge through the grate at various aperture sizes must be taken to ...

    Get Price
  • White paper, September 2015 SmartMill™: Exceed .

    small charge of steel balls may be added to aid the process — the mill is then called a semi-autogenous (SAG) mill. AG/SAG mills are often used as the first stage in a two- or multiple-stage grinding process, where the second

    Get Price
  • Ball Charge and Grinding Efficiency - Grinding & .

    2018/06/17· What is the effect of low ball % full on grinding efficiency?One of our clients is thinking of the future and has bought a ball mill that will be the right size someday, but is very large now.I know what happens to mill power

    Get Price
  • Integrated advanced process control with a sag mill .

    impacts generated inside SAG mills by the tumbling charge are monitored and interpreted so that undesirable impacts caused by steel balls striking the mill liners are eliminated. The main objectives of the Impactmeter are:

    Get Price
  • The Effect of the Grinding Charge Trajectory on the .

    SAG Mill 2 Ball Mill Simulations of the Mill Power Effect on the Throughput Conclusions Introduction At the moment, the conventional grinding technologies of SAG and Ball Mills are power inefficient, they use from 3-5% of the3 ...

    Get Price
  • Some Observations Regarding SAG Milling - AusIMM

    2019/03/26· the often promoted theory that balls impacting the 'toe of the charge' is a dominant form of breakage is incorrect; and fines production in a SAG mill is primarily a function of the rock load mass, with a secondary dependence on ball load for any given circuit configuration.

    Get Price
  • Outotec Grinding Mills - Outotec

    Outotec high-performance grinding mills use advanced simulation tools for the best possible process efficiency, mechanical reliability, and maintainability. Uses our in-house expert process knowledge and advanced simulation tools to ensure the grinding circuit with the highest process efficiency is selected

    Get Price